We manufacture using modern production lines
Based on the latest technologies we are able to offer our customers many metal working services, in addition, we provide professional engineering support. Our machine park is still growing, currently it consists of more than 300 machines.
- CNC Turning Machines
- CNC Milling Machines (3-4-5 Axis)
- Conventional and Wire-Cut EDM Machines
- Grinders
- Laser Machines
- Turret Presses
- Crank and Brake Presses
- Hot Chamber Injection Machines
- Plastic Injection Machines
- Vibro-Abrasive Treatment Machines
- Powder Painting System
- CAD/CAM Software
CONSTRUCTION & TECHNOLOGY DEPARTMENT
- Over 40 engineers
- Design and preparation of technical documentation
- Technical support of implemented projects
- Consultancy and creation of individual tools
- Optimisation of product design
- Prototyping 3D in PolyJet print technology
- Simulation of casting process FLOW 3D CAST during construction of tools eliminating potential casting defects
- Resistance and metallographic tests
- Professional engineering services (outsorcing)
40+
Over 40 engineers
30+
Over 30 solidworks stations
TOOL ROOM
- Injection molds for zinc alloys
- Injection molds for plastics
- Punching dies
- Stamping dies
- Sheet metal processing
- Other specialized instruments
10
erosive centers
6
CNC milling machines 3 & 5-axis
14
grinding machines
450
tools in 2020
CNC MILLING
HAAS UMC-750
TECHNICAL DATA
Trunnion table
- Table diameter – 500 mm
- T-slot size – 16mm x 3
- Table load capacity – 300kg
- Rotary range of C-axis – 360°
Axis travel
- X-axis travel – 762 mm
- Y-axis travel – 508 mm
- Z-axis travel – 508 mm
Distance from spindle nose to table top – 102-610 mm
Haas VF3 YT / Haas VF3 / Doosan
TECHNICAL DATA
Table
- Table diameter – 610 x 1372mm
- T-slot size – 16mm x 7
- Table load capacity – 1588kg
Axis travel
- X-axis travel – 1016 mm
- Y-axis travel – 660 mm
- Z-axis travel – 635 mm
Distance from the table area – 114-749 mm
17
milling machines 3-axis
2
milling machines 4-axis
5
milling machines 5-axis
12
conventional milling machines
CNC TURNING
TECHNICAL DATA
Lathe spindle:
- Turning diameter recommended 210 mm
- Max. turning diameter 406 mm
- Max. diameter of the spindle rod 65 mm
- Max. turning length 520 mm
Longitudinal automats
- Max. diameter of the spindle rod 38 mm
- Minimal diameter of turning 2 mm
- Max. turning length 320 mm
16
CNC turret lathes
15
conventional lathes
14
longtudinal CNC automats
5
escomatic lathes
LASER CUT TECHNOLOGY
Maximum sheet dimensions
- 3000 x 1500 mm
Maximum thickness of cutting material
- Structural steel to 25 mm
- Stainless Steel to 30 mm
- Aluminium to 30 mm
- Cooper to 12 mm
- Brass to 15 mm
Industrial gases
- oxygen O2
- nitrogen N2
6
lasers
30 mm
max cutting thicknessa
3000×1500
max sheet dimensions
METAL SHEETS FORMING
We offer services in the field of:
- Cutting
- Punching
- Sheet metal bending
- Pressing
- Rolling
TECHNICAL DATA
- Turret presses max pressure up to 20T
- Toggle presses max pressure up to 320T
- Brake presses max pressure up to 70T
- Hydraulic presses max pressure up to 225T
Max bending length 3000 mm
100
presses
1030
blanking dies
520
stamping dies
PLASTIC INJECTION MOLDING
TECHNICAL DATA
- Machines clamping force: 35 – 160 T
- Max Injection 357 g
- Injectors equipped with manipulators to collect moulded parts
- Vertical injection moulding machine Engel with rotary table
- Possibility to make short prototype series of inserts to injection moulds due to 3d print technology poly jet
- Two component injector to PUR type sealing
5
injection machines
4
robotic systems
35-160T
clamping force from 35 to 160 T
357g
max Injection
ZINC DIE CASTING PROCESS TECHNOLOGY
TECHNICAL DATA
- 14 casting machines
- Clamping force from: 20 – 200T
- Max Injection 2200 g
- 2 automated foundry objectives / stations equipped with KUKA robots enabling the receipt of details and assembly of inserts in the form
- FLOW 3D Cast1 casting process simulation program
- supporting the construction of the tool, eliminating potential casting defects
14
Hot Chamber Injection Machines
2
automated foundry objectives
200T
max clamping force 200 T
2200g
Max Injection 2200 g
500×500
clearance between columns
PRECISE WELDING
Spot welding
Welding center with robot KUKA KR C4
MATERIALS (ISO TR 15608)
- Steel: Non-alloy steel, alloys steel, stainless steel
- group 1.2 – group 1.2 steel of yield point to 375 MPa (example S355JR, S235JR etc.)
- group 2.2 – fi nely grained steel termo-mechanical machined with yield point over 475 MPa (example DOMEX500MC)
- group 8.1 – Austenitin steel (example X5CrNi18-10)
CERTIFICATES
Certifi cation level CL1
Railway -welding rail vehicles and its parts
Quality requirements regarding welding of steel materials – full quality requirement
10
manual stations
5
automatic stations
1
robotic station
SURFACE FINISH
- Vibro-abrasive machining
- Grinding
- Shotblasting
- Powder painting
- Galvanic treatment
- Laser marking
- Pad printing
13
grinders
1
robotic statione
7
electrovibrators
2
shotblasing machines
