Technology

Technology

We manufacture using modern production lines

Based on the latest technologies we are able to offer our customers many metal working services, in addition, we provide professional engineering support. Our machine park is still growing, currently it consists of more than 300 machines.

  • CNC Turning Machines
  • CNC Milling Machines (3-4-5 Axis)
  • Conventional and Wire-Cut EDM Machines
  • Grinders
  • Laser Machines
  • Turret Presses
  • Crank and Brake Presses
  • Hot Chamber Injection Machines
  • Plastic Injection Machines
  • Vibro-Abrasive Treatment Machines
  • Powder Painting System
  • CAD/CAM Software
Technology

Constructors

CONSTRUCTION & TECHNOLOGY DEPARTMENT

Construction and technology department
  • Over 40 engineers
  • Design and preparation of technical documentation
  • Technical support of implemented projects
  • Consultancy and creation of individual tools
  • Optimisation of product design
  • Prototyping 3D in PolyJet print technology
  • Simulation of casting process FLOW 3D CAST during construction of tools eliminating potential casting defects
  • Resistance and metallographic tests
  • Professional engineering services (outsorcing)

40+

Over 40 engineers

30+

Over 30 solidworks stations

SOLIDWORKS | SOLIDCAM | AUTOCAD | MOLDEX3D | FLOW-3D CAST | SOLIDWORKS PDM

Tool room

TOOL ROOM

Tool room
  • Injection molds for zinc alloys
  • Injection molds for plastics
  • Punching dies
  • Stamping dies
  • Sheet metal processing
  • Other specialized instruments

10

erosive centers

6

CNC milling machines 3 & 5-axis

14

grinding machines

450

tools in 2020

AGIE CHARMILLES | ACCUTEX | ROBOFORM 350 | FORM 200 | MICRON | DRILL 11

Milling

CNC MILLING

Milling CNC
5-axis CNC Milling Machines
HAAS UMC-750

TECHNICAL DATA

Trunnion table

  • Table diameter – 500 mm
  • T-slot size – 16mm x 3
  • Table load capacity – 300kg
  • Rotary range of C-axis – 360°

Axis travel

  • X-axis travel – 762 mm
  • Y-axis travel – 508 mm
  • Z-axis travel – 508 mm

Distance from spindle nose to table top – 102-610 mm

3-axis CNC Milling Machines
Haas VF3 YT / Haas VF3 / Doosan

TECHNICAL DATA

Table

  • Table diameter – 610 x 1372mm
  • T-slot size – 16mm x 7
  • Table load capacity – 1588kg

Axis travel

  • X-axis travel – 1016 mm
  • Y-axis travel – 660 mm
  • Z-axis travel – 635 mm

Distance from the table area – 114-749 mm

17

milling machines 3-axis

2

milling machines 4-axis

5

milling machines 5-axis

12

conventional milling machines

HAAS | DOOSAN | DMG

Turning CNC

CNC TURNING

Turning CNC

TECHNICAL DATA

Lathe spindle:

  • Turning diameter recommended 210 mm
  • Max. turning diameter 406 mm
  • Max. diameter of the spindle rod 65 mm
  • Max. turning length 520 mm

Longitudinal automats

  • Max. diameter of the spindle rod 38 mm
  • Minimal diameter of turning 2 mm
  • Max. turning length 320 mm

16

CNC turret lathes

15

conventional lathes

14

longtudinal CNC automats

5

escomatic lathes

HAAS | DOOSAN | TSUGAMI | STAR | DMG | NAMURA | MANURHINTORNOS | OSA100 | VENUS | KNUTH | ESCOMATIC

Laser cut

LASER CUT TECHNOLOGY

Laser cut
TECHNICAL DATA

Maximum sheet dimensions

  • 3000 x 1500 mm

Maximum thickness of cutting material

  • Structural steel to 25 mm
  • Stainless Steel to 30 mm
  • Aluminium to 30 mm
  • Cooper to 12 mm
  • Brass to 15 mm

Industrial gases

  • oxygen O2
  • nitrogen N2

6

lasers

30 mm

max cutting thicknessa

3000×1500

max sheet dimensions

AMADA | BYSTRONIC | HYMSON – FIBER technology

metgal sheets formating

METAL SHEETS FORMING

metgal sheets formating
Sheet metal processing
We offer services in the field of:

  • Cutting
  • Punching
  • Sheet metal bending
  • Pressing
  • Rolling

TECHNICAL DATA

  • Turret presses max pressure up to 20T
  • Toggle presses max pressure up to 320T
  • Brake presses max pressure up to 70T
  • Hydraulic presses max pressure up to 225T

Max bending length 3000 mm

100

presses

1030

blanking dies

520

stamping dies

AMADA | SANGIACOMO | LEINHAAS | VIMERCATI | BAYKAL | BYSTRONIC XACT

Plastic injection

PLASTIC INJECTION MOLDING

Plastic modeling

TECHNICAL DATA

  • Machines clamping force: 35 – 160 T
  • Max Injection 357 g
  • Injectors equipped with manipulators to collect moulded parts
  • Vertical injection moulding machine Engel with rotary table
  • Possibility to make short prototype series of inserts to injection moulds due to 3d print technology poly jet
  • Two component injector to PUR type sealing

5

injection machines

4

robotic systems

35-160T

clamping force from 35 to 160 T

357g

max Injection

KRAUS MAFFEI | BOY | ARBURG | ENGEL | WITTMANN | PIOVAN | SONDERHOFF

Zinc die casting process technology

ZINC DIE CASTING PROCESS TECHNOLOGY

Zinc die casting process technology
The potential of our foundry is mainly Frech hot chamber machines supported by six-axis collecting robots KUKA KR 16F

TECHNICAL DATA

  • 14 casting machines
  • Clamping force from: 20 – 200T
  • Max Injection 2200 g
  • 2 automated foundry objectives / stations equipped with KUKA robots enabling the receipt of details and assembly of inserts in the form
  • FLOW 3D Cast1 casting process simulation program
  • supporting the construction of the tool, eliminating potential casting defects

14

Hot Chamber Injection Machines

2

automated foundry objectives

200T

max clamping force 200 T

2200g

Max Injection 2200 g

500×500

clearance between columns

FRECH | AGRATI

precise welding

PRECISE WELDING

precise welding
Welding TIG/MIG/MAG
Spot welding

Welding center with robot KUKA KR C4

MATERIALS (ISO TR 15608)

  • Steel: Non-alloy steel, alloys steel, stainless steel
  • group 1.2 – group 1.2 steel of yield point to 375 MPa (example S355JR, S235JR etc.)
  • group 2.2 – fi nely grained steel termo-mechanical machined with yield point over 475 MPa (example DOMEX500MC)
  • group 8.1 – Austenitin steel (example X5CrNi18-10)

CERTIFICATES

PN-EN 15085-2:2007
Certifi cation level CL1

Railway -welding rail vehicles and its parts

PN-EN ISO 3834-2:2007

Quality requirements regarding welding of steel materials – full quality requirement

10

manual stations

5

automatic stations

1

robotic station


Surface finish

SURFACE FINISH

Surface finish
  • Vibro-abrasive machining
  • Grinding
  • Shotblasting
  • Powder painting
  • Galvanic treatment
  • Laser marking
  • Pad printing

13

grinders

1

robotic statione

7

electrovibrators

2

shotblasing machines